China supplier Mby1000 Mechanical Boosters / Roots Vacuum Pumps for Glass and Wear Protection Coating vacuum pump engine

Product Description

MBY1000 Mechanical Boosters / Roots Vacuum Pumps 

Our MB-C, MB-E, and MB-Y mechanical vacuum booster are oil free vacuum pumps that are running together with the backing pumps for all rough and high-vacuum applications where large pumping speeds are needed. Our vacuum boosters operate totally contact-free and with no sealing fluids such as oil or water exiting in the vacuum chamber. MB-Y vacuum boosters are equipped with bypass valve.

Economical
Due to the large number of available models, the pumping speed and ultimate vacuum can be customized exactly according to specific processes. The high pumping efficiency ensures further increase in the economy of operating costs.

Safe operation
Tried-and-tested engineering technology together with a robust design enables safe operation to happen. The MB-Y series’ integrated bypass valve allows the vacuum boosters to operate at a high pressure level.
 

Technical data 50HZ MBY1000
Pumping Speed m3/h 1000
Ultimate pressure Pa 0.05
Extreme full pressure Pa 0.5
Max.Differential pressure Pa 8000
In and out of caliber mm 100
Max. of zero flow compression rate max ≥40
Sound dB(A) 68
Nominal motor rating Kw 4
Motor synchronous speed r/min 3000
Cooling model natural air cooling
Weight Kg 233
Remmend backing pump models SRV0300

 

Application Ranges

  • Metallurgy
  • Simulation chambers
  • Packaging industry
  • Freeze/vacuum-drying
  • Thin-film technology
  • Electron beam welding
  • Chemistry and process technology
  • Industrial leak detection systems
  • Steel degassing
  • Load-lock chambers
  • vacuum impregnation
  • vacuum degass
  • vacuum pre-discharging
  • gas exhausting
  • Glass and wear protection coating
  • Decorative coating
  • Vacuum furnaces
  • Space simulation chambers
  • for the processes in vacuum distillation, vacuum concentration and vacuum drying in chemical industry, medicine, food and beverage, light industry and textile industry 

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Oil or Not: Oil Free
Structure: Roots Vacuum Pump
Exhauster Method: Kinetic Vacuum Pump
Vacuum Degree: Vacuum
Work Function: Maintain the Pump
Working Conditions: Dry
Customization:
Available

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vacuum pump

Can Vacuum Pumps Be Used for Vacuum Packaging?

Yes, vacuum pumps can be used for vacuum packaging. Here’s a detailed explanation:

Vacuum packaging is a method used to remove air from a package or container, creating a vacuum environment. This process helps to extend the shelf life of perishable products, prevent spoilage, and maintain product freshness. Vacuum pumps play a crucial role in achieving the desired vacuum level for effective packaging.

When it comes to vacuum packaging, there are primarily two types of vacuum pumps commonly used:

1. Single-Stage Vacuum Pumps: Single-stage vacuum pumps are commonly used for vacuum packaging applications. These pumps use a single rotating vane or piston to create a vacuum. They can achieve moderate vacuum levels suitable for most packaging requirements. Single-stage pumps are relatively simple in design, compact, and cost-effective.

2. Rotary Vane Vacuum Pumps: Rotary vane vacuum pumps are another popular choice for vacuum packaging. These pumps utilize multiple vanes mounted on a rotor to create a vacuum. They offer higher vacuum levels compared to single-stage pumps, making them suitable for applications that require deeper levels of vacuum. Rotary vane pumps are known for their reliability, consistent performance, and durability.

When using vacuum pumps for vacuum packaging, the following steps are typically involved:

1. Preparation: Ensure that the packaging material, such as vacuum bags or containers, is suitable for vacuum packaging and can withstand the vacuum pressure without leakage. Place the product to be packaged inside the appropriate packaging material.

2. Sealing: Properly seal the packaging material, either by heat sealing or using specialized vacuum sealing equipment. This ensures an airtight enclosure for the product.

3. Vacuum Pump Operation: Connect the vacuum pump to the packaging equipment or directly to the packaging material. Start the vacuum pump to initiate the vacuuming process. The pump will remove the air from the packaging, creating a vacuum environment.

4. Vacuum Level Control: Monitor the vacuum level during the packaging process using pressure gauges or vacuum sensors. Depending on the specific packaging requirements, adjust the vacuum level accordingly. The goal is to achieve the desired vacuum level suitable for the product being packaged.

5. Sealing and Closure: Once the desired vacuum level is reached, seal the packaging material completely to maintain the vacuum environment. This can be done by heat sealing the packaging material or using specialized sealing mechanisms designed for vacuum packaging.

6. Product Labeling and Storage: After sealing, label the packaged product as necessary and store it appropriately, considering factors such as temperature, humidity, and light exposure, to maximize product shelf life.

It’s important to note that the specific vacuum level required for vacuum packaging may vary depending on the product being packaged. Some products may require a partial vacuum, while others may require a more stringent vacuum level. The choice of vacuum pump and the control mechanisms employed will depend on the specific vacuum packaging requirements.

Vacuum pumps are widely used in various industries for vacuum packaging applications, including food and beverage, pharmaceuticals, electronics, and more. They provide an efficient and reliable means of creating a vacuum environment, helping to preserve product quality and extend shelf life.

vacuum pump

Considerations for Selecting a Vacuum Pump for Cleanroom Applications

When it comes to selecting a vacuum pump for cleanroom applications, several considerations should be taken into account. Here’s a detailed explanation:

Cleanrooms are controlled environments used in industries such as semiconductor manufacturing, pharmaceuticals, biotechnology, and microelectronics. These environments require strict adherence to cleanliness and particle control standards to prevent contamination of sensitive processes or products. Selecting the right vacuum pump for cleanroom applications is crucial to maintain the required level of cleanliness and minimize the introduction of contaminants. Here are some key considerations:

1. Cleanliness: The cleanliness of the vacuum pump is of utmost importance in cleanroom applications. The pump should be designed and constructed to minimize the generation and release of particles, oil vapors, or other contaminants into the cleanroom environment. Oil-free or dry vacuum pumps are commonly preferred in cleanroom applications as they eliminate the risk of oil contamination. Additionally, pumps with smooth surfaces and minimal crevices are easier to clean and maintain, reducing the potential for particle buildup.

2. Outgassing: Outgassing refers to the release of gases or vapors from the surfaces of materials, including the vacuum pump itself. In cleanroom applications, it is crucial to select a vacuum pump with low outgassing characteristics to prevent the introduction of contaminants into the environment. Vacuum pumps specifically designed for cleanroom use often undergo special treatments or use materials with low outgassing properties to minimize this effect.

3. Particle Generation: Vacuum pumps can generate particles due to the friction and wear of moving parts, such as rotors or vanes. These particles can become a source of contamination in cleanrooms. When selecting a vacuum pump for cleanroom applications, it is essential to consider the pump’s particle generation level and choose pumps that have been designed and tested to minimize particle emissions. Pumps with features like self-lubricating materials or advanced sealing mechanisms can help reduce particle generation.

4. Filtration and Exhaust Systems: The filtration and exhaust systems associated with the vacuum pump are critical for maintaining cleanroom standards. The vacuum pump should be equipped with efficient filters that can capture and remove any particles or contaminants generated during operation. High-quality filters, such as HEPA (High-Efficiency Particulate Air) filters, can effectively trap even the smallest particles. The exhaust system should be properly designed to ensure that filtered air is released outside the cleanroom or passes through additional filtration before being reintroduced into the environment.

5. Noise and Vibrations: Noise and vibrations generated by vacuum pumps can have an impact on cleanroom operations. Excessive noise can affect the working environment and compromise communication, while vibrations can potentially disrupt sensitive processes or equipment. It is advisable to choose vacuum pumps specifically designed for quiet operation and that incorporate measures to minimize vibrations. Pumps with noise-dampening features and vibration isolation systems can help maintain a quiet and stable cleanroom environment.

6. Compliance with Standards: Cleanroom applications often have specific industry standards or regulations that must be followed. When selecting a vacuum pump, it is important to ensure that it complies with relevant cleanroom standards and requirements. Considerations may include ISO cleanliness standards, cleanroom classification levels, and industry-specific guidelines for particle count, outgassing levels, or allowable noise levels. Manufacturers that provide documentation and certifications related to cleanroom suitability can help demonstrate compliance.

7. Maintenance and Serviceability: Proper maintenance and regular servicing of vacuum pumps are essential for their reliable and efficient operation. When choosing a vacuum pump for cleanroom applications, consider factors such as ease of maintenance, availability of spare parts, and access to service and support from the manufacturer. Pumps with user-friendly maintenance features, clear service instructions, and a responsive customer support network can help minimize downtime and ensure continued cleanroom performance.

In summary, selecting a vacuum pump for cleanroom applications requires careful consideration of factors such as cleanliness, outgassing characteristics, particle generation, filtration and exhaust systems, noise and vibrations, compliance with standards, and maintenance requirements. By choosing vacuum pumps designed specifically for cleanroom use and considering these key factors, cleanroom operators can maintain the required level of cleanliness and minimize the risk of contamination in their critical processes and products.

vacuum pump

What Industries Commonly Rely on Vacuum Pump Technology?

Vacuum pump technology finds applications in various industries where creating and controlling vacuum or low-pressure environments is crucial. Here’s a detailed explanation:

1. Manufacturing and Production: Vacuum pumps are extensively used in manufacturing and production processes across multiple industries. They are employed for tasks such as vacuum molding, vacuum packaging, vacuum degassing, vacuum drying, and vacuum distillation. Industries like automotive, aerospace, electronics, pharmaceuticals, and food processing rely on vacuum pump technology to achieve precise and controlled manufacturing conditions.

2. Chemical and Pharmaceutical: The chemical and pharmaceutical industries heavily rely on vacuum pumps for numerous applications. These include solvent recovery, vacuum filtration, vacuum drying, distillation, crystallization, and evaporation. Vacuum pumps enable these industries to carry out critical processes under reduced pressure, ensuring efficient separation, purification, and synthesis of various chemical compounds and pharmaceutical products.

3. Semiconductor and Electronics: The semiconductor and electronics industries extensively use vacuum pumps for manufacturing microchips, electronic components, and electronic devices. Vacuum pumps are crucial in processes such as physical vapor deposition (PVD), chemical vapor deposition (CVD), etching, ion implantation, and sputtering. These processes require controlled vacuum conditions to ensure precise deposition, surface modification, and contamination-free manufacturing.

4. Research and Development: Vacuum pump technology is integral to research and development activities across scientific disciplines. It supports experiments and investigations in fields such as physics, chemistry, materials science, biology, and environmental science. Vacuum pumps facilitate processes like freeze drying, vacuum distillation, vacuum evaporation, vacuum spectroscopy, and creating controlled atmospheric conditions for studying various phenomena.

5. Food and Beverage: The food and beverage industry relies on vacuum pumps for packaging and preservation purposes. Vacuum sealing is used to extend the shelf life of food products by removing air and creating a vacuum-sealed environment that inhibits spoilage and maintains freshness. Vacuum pumps are also used in processes like freeze drying, vacuum concentration, and vacuum cooling.

6. Oil and Gas: In the oil and gas industry, vacuum pumps play a role in various applications. They are used for crude oil vacuum distillation, vacuum drying, vapor recovery, gas compression, and gas stripping processes. Vacuum pumps help maintain optimal conditions during oil refining, gas processing, and petrochemical manufacturing.

7. Environmental and Waste Management: Vacuum pumps are employed in environmental and waste management applications. They are used for tasks such as soil vapor extraction, groundwater remediation, landfill gas recovery, and wastewater treatment. Vacuum pumps facilitate the removal and containment of gases, vapors, and pollutants, contributing to environmental protection and sustainable waste management.

8. Medical and Healthcare: The medical and healthcare sectors utilize vacuum pumps for various purposes. They are used in medical equipment such as vacuum-assisted wound therapy devices, vacuum-based laboratory analyzers, and vacuum suction systems in hospitals and clinics. Vacuum pumps are also used in medical research, pharmaceutical production, and medical device manufacturing.

9. Power Generation: Vacuum pumps play a role in power generation industries, including nuclear power plants and thermal power plants. They are used for steam condensation, turbine blade cooling, vacuum drying during transformer manufacturing, and vacuum systems for testing and maintenance of power plant equipment.

10. HVAC and Refrigeration: The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries rely on vacuum pumps for system installation, maintenance, and repair. Vacuum pumps are used to evacuate air and moisture from refrigerant lines and HVAC systems, ensuring optimal system performance and efficiency.

These are just a few examples of industries that commonly rely on vacuum pump technology. The versatility and wide-ranging applications of vacuum pumps make them indispensable tools across numerous sectors, enabling precise control over vacuum conditions, efficient manufacturing processes, and scientific investigations.

China supplier Mby1000 Mechanical Boosters / Roots Vacuum Pumps for Glass and Wear Protection Coating   vacuum pump engine	China supplier Mby1000 Mechanical Boosters / Roots Vacuum Pumps for Glass and Wear Protection Coating   vacuum pump engine
editor by Dream 2024-04-30

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