Product Identify: |
CZPT Metal Glass Boiler And Distillation Column |
Potential: | 20L-500L |
Weight: | 26 – 200KGS |
Heating Method: | CZPTtric / Fuel |
Voltage(V): | 220V/50HZ / 110V/60HZ |
CZPT: | SS304 / Red copper |
Factors: | boiler, distillation column, dephlegmator, condenser, proofing parrot,handle box,heating rod. |
RTS default configuration: |
50 liter boiler, 4 phase four inch distillation column, dephlegmator, reducer elbow, 2 inch condenser, proofing parrot, electric heating rod 4 kw, control box, clamps, gaskets and so on. resources are ss304, only bubble caps plates are red copper. |
We can customize the products in accordance to your requirements. |
Sort | Volumn | Compenent |
Whisky Distiller | 50-5000L | Still pot,Swan neck,Condenser,Cip,Pipe technique |
Vodka Distiller |
50-5000L | Still pot,Onion head,Column,Dephlegmater,Condenser,Pipe system |
Brandy Distiller | 50-5000L | Nonetheless pot,Onion head,Column,Dephlegmater,Condenser,Pipe technique |
Rum Distiller | 50-5000L | Nonetheless pot,Column,Condenser,Cip,Pipe method |
Gin Distiller | 50-5000L | Still pot,Column,Gin basket,Condenser,Cip,Pipe program |
Multi-Purpose Distiller | 50-5000L | Even now pot,Column,Onion head,Dephlegmater,Gin basket,Condenser,Cip,Pipe method,Collecting tank |
one.Summary
The basic principle of distillation engineering is to make use of the big difference of volatilization capability of each part in the combination to make gas-liquid two-period reverse multi-phase speak to by means of the reflux of liquid section and gasoline phase. Beneath the restriction of thermal energy drive and section equilibrium, the volatile factors (mild factors) are transferred from liquid section to fuel section, even though the refractory elements from gas section to fuel phase. The migration in the liquid section leads to the mixture to be divided constantly, which is called distillation. The method of warmth and mass transfer is simultaneous and is controlled by mass transfer procedure. Its distillation column is shown in Fig. forty one schematic diagram of the distillation column. The raw content enters the tower from a ideal placement in the center of the tower, and the tower is divided into two sections. The upper section is a distillation part with no feeding, the decrease segment is made up of feeding plate as a withdrawal part, the condenser offers liquid reflux from the leading of the tower, and the reboiler provides gasoline reflux from the bottom of the tower. Gasoline and liquid reflux is an essential characteristic of distillation.
The company offers experimental, pilot-scale and small-scale production of distillation columns, batch distillation, continuous distillation, atmospheric distillation, vacuum distillation and other functions.
2. Structure And Qualities
two.one Tower internals: bulk packing, formed wire mesh packing, variable cross-area sieve plate assembly.
two.2 A variety of reboilers: kettle type, exterior circulation evaporator type, internal circulation kind, scraper film evaporator variety, and so on.
three. Practical Application
3.one Concentration and purification of bio ethanol and methanol as different fuels.
three.2 Improve the quality of wine, retain the texture and aroma of wine and reduce damaging substances.
three.three Refined flavoring extracts, including normal and synthetic flavors.
3.4 Recycling of solvents in the electronics sector to lessen pollutant managing potential.
four. Providing CZPTent Scale Distillation Models
4.1 Distillation column utilised in laboratory
four.2 Distillation unit for pilot / tiny-scale generation
4.3 Constant distillation, batch distillation and extractive distillation.
5. Device Operation Auxiliary CZPT
5.1 Vacuum System
Vacuum pump and vacuum unit, the principal elements of the vacuum method are: liquid ring pump (h2o ring pump), rotary vane pump, diffusion pump, Roots pump, and so on.
five.2 Thermostatic Thermal Cycling CZPT
Choose high performance imported or domestic scorching oil (h2o) circulating devices in accordance to venture resources.
5.3 Material Transfer Device
Multiple inlet and outlet modes
6. PLC CZPT Handle CZPT
PLC, the so-known as programmable controller, is basically a CPU, with several modules, module capabilities are mostly, analog or electronic enter and output, other capabilities this sort of as counting. Use CPU to mount these modules to recognize conversation and manage processing capabilities. Communication mode, processing method, want to be applied in the software, site visitors can of system be variable or AI tackle.
seven. Standard CZPT Parameter Record Of Kettle Tower
Sort | HT-two hundred | HT-three hundred | HT-four hundred | HT-five hundred | HT-600 | HT-800 | |
Tower Diameter (mm) | two hundred | three hundred | four hundred | 500 | 600 | 800 | |
Tower Peak (mm) | 6000 | 7000 | 7000 | 7000 | 7500 | 7500 | |
Tower Quantity (mthree) | 640 | 1220 | 1450 | 2300 | 2500 | 3200 | |
Creation Capacity (kg/h) | 45~fifty | ninety~one hundred | 150~160 | 280~three hundred | 420~440 | 600~620 | |
Heating Area (mtwo) | six. | 8. | 14 | 18 | 24 | 32 | |
Condensation CZPT Area (m2) | ten+two | fifteen+three | twenty+five | 36+5 | 50+eight | 70+10 | |
Packing Form | CZPT metal corrugated packing | ||||||
Outline dimensions (m) | Lengthy | 2.3 | 2.five | two.6 | three. | three.five | 4.2 |
Wide | .seven | .8 | one. | 1.two | one.four | one.8 | |
Large | 7.3 | seven.five | 9 | 9 | 10 | 14 |
eight. Advantages of Distillation CZPT
HangZhou HangZhou CZPTry CZPT Co., Ltd. has been following, digesting and absorbing the innovative distillation engineering each at residence and overseas for many a long time, and has mastered the most innovative distillation technology right now.
The tools, fittings, meters and valves used in the tools are all made in China.
According to the qualities of raw materials and client needs, style a reasonable method to obtain simple method, trustworthy control, energy-preserving purposes
CZPT industrial simulation technological innovation (ASPEN), tower hydraulics layout engineering (KG-TOWER) and innovative warmth exchanger style technological innovation (HTRI) are utilized to style to ensure the reliability and precision of method and equipment design.
Adopting stainless metal wire mesh packing, the separation efficiency is higher, the theoretical tray sequence is elevated, the peak of distillation tower is reduced, and the plant circumstances are ideal.
The squander drinking water at the base of the tower right after distillation is used to preheat uncooked materials alcoholic beverages to reduce warmth intake.
Micro-stress (.05 MPaG ~ .one MPaG) procedure is conducive to the discharge of wastewater following rectification, no lengthier established up a transport pump
The condenser of rectification tower is set at low position, and partial distillate gas short-circuit control strain-keeping technological innovation is utilised to make the procedure pressure of the entire system more secure.
Reboiler heating steam management utilizing condensate stream manage engineering, so that the steam stress into the reboiler is much more stable, regulator size is scaled-down, reduced cost, the use of steam stream and tower temperature cascade control, distillation tower procedure is far more stable
The program adopts DCS automated management technologies to make certain long-expression secure and protected operation and merchandise good quality stability.
Equilibrium info of alcohol-h2o stage
Temperature | Liquid fraction | Vapour stage fraction | ||
X | X | Y | Y | |
C | ETOH | Water | ETOH | H2o |
one hundred | one | 1 | ||
95.5 | .019 | .981 | .17 | .eighty three |
89 | .0721 | .9279 | .3891 | .6109 |
86.seven | .0966 | .9034 | .4375 | .5625 |
85.three | .1238 | .8762 | .4704 | .5296 |
eighty four.1 | .1661 | .8339 | .5089 | .4911 |
eighty two.7 | .2337 | .7663 | .5445 | .4555 |
eighty two.3 | .2608 | .7392 | .558 | .442 |
81.5 | .3273 | .6727 | .5926 | .4074 |
eighty.seven | .3965 | .6035 | .6122 | .3878 |
seventy nine.eight | .5079 | .4921 | .6564 | .3436 |
seventy nine.seven | .5198 | .4802 | .6599 | .3401 |
79.3 | .5732 | .4268 | .6841 | .3159 |
78.74 | .6763 | .3237 | .7385 | .2615 |
78.forty one | .7472 | .2528 | .7815 | .2185 |
78.15 | .8943 | .1057 | .8943 | .1057 |
78 | .932 | .068 | .9212 | .0788 |
seventy seven.8 | .9673 | .0327 | .9423 | .571 |
seventy seven.5 | 1 | 1 |
Alcoholic beverages Phase Equilibrium Diagram:
9. Type And Characteristic Data Of Metallic Wire Corrugated Packing
Metallic orifice corrugated packing is a typical tower packing with vast efficiency and extensive separation efficiency. Its comprehensive efficiency is connected with steel wire corrugated high performance tower packing, and then the free packed tower packing. Its value is considerably reduced than that of metal wire wave spinning filler, and its resistance to clogging is considerably far better than that of wire mesh filler. In common, wire mesh corrugated packing is suited for vacuum distillation.
Observe: The larger the variety of theoretical boards, the increased the possible price of fillers, do not need to have to go after the greatest quantity of theoretical boards fillers, according to actual needs.
ten. Type and attribute knowledge of corrugated metal wire mesh fillers
Sort | Inclination Angle φ, | particular floor area ,mtwo/m3 | Bulk densityρp kg/mthree | Theoretical plate number per meter | Area peak m (about 10 plates divided into sections) | Scope of software | Functioning force pa |
250(AX) | thirty | 250 | a hundred twenty five | 2.5~three | 5 | CZPT distillation with couple of theoretical plates | 10two~105 |
five hundred(BX) | thirty | five hundred | 250 | 5 | 3~4 | Vacuum distillation of thermosensitive refractory techniques | 10two~tenfive |
seven-hundred(CY) | 45 | seven-hundred | 350 | eight~ten | one.six | Isotopic Mixture and Isomeric Mixture Separation | 5×103~ten5 |