This machine is entirely automated and higher-speed forming equipment. Match for bellow merchandise.
1. DIN. AISI. GB. Standard fasteners
two. Non-CZPT fasteners and substantial made metal areas for automotive electronic and metal structure and so forth.
Principal CZPT Parameters | ||||
Design | Unit | DBP-105L | DBP-135L | DBP-165S |
Forging station | NO. | 5 | 5 | five |
Forging force | Kgf | ninety.000 | one hundred thirty.000 | 220.000 |
Max.minimize-off dia. | mm | Φ15 | Φ16 | Φ23 |
Max.lower-off size | mm | 185 | a hundred ninety | one hundred ninety |
Output price | pcs/min | 70-120 | sixty-one hundred | 55-95 |
P.K.O Stroke | mm | 40 | forty five | forty five |
K.O Stroke | mm | one hundred sixty | one hundred seventy five | 178 |
Primary ram stroke | mm | 262 | 270 | 274 |
Major motor power | Kw | thirty | 37 | fifty five |
Overall dims.of lower off die | mm | Φ45*59L | Φ63*69L | Φ75*100L |
Overall dims.of punch die | mm | Φ53*115L | Φ60*130L | Φ75*185L |
Overall dims.of principal die | mm | Φ75*185L | Φ86*190L | Φ108*200L |
Die pitch | mm | ninety four | one hundred ten | 129 |
Approx.bodyweight | Ton | 24 | 31 | 52 |
Relevant bolt dia | mm | 6-10 | 8-12.seven | 10-16 |
Shank length of blank | mm | 20-152 | twenty-160 | twenty-a hundred and sixty |
Overall dims. | mm | 9000*3800*2900 | 10000*4000*2900 | 12600*5100*2800 |
Multi-Station Cold Upsetting Formers
Main Material and Brand of Standard Configuration
- CZPT body is manufactured of HT300 large top quality gray forged iron by ZheJiang fund business.
- Primary sliding table is created of QT700 ductile iron forged by ZheJiang ese fund enterprise.
- Main crank shaft is made of 42CrMo forging alloy steel following Nitriding Treatment.
- All cams, rolling wheels and slide gibs are made of material SKD-eleven substantial carbon and high chromium alloy device metal after whole entire body vacuum hardening.
- Gripping plate is made of aero tough aluminum soon after challenging anodizing treatment .
- Principal die holder is manufactured of 42CrMo forging alloy metal.
- Donning workpiece all are created of substance 38CrMoAI alloy structural metal after tough Nitriding Remedy.
- All copper sleeves and brasses of the equipment are manufactured of PBC-2 .
- The bottom of front and back wing of main sliding table is adopted tremendous donning graphite inserted PBC-2 copper plate with self lubrication
- Non-Oil self-lubricating bearings are qualified to enhance the software lifestyle and abrasion resistance of the coupling shaft as well as minimize energy intake
- Air clutch is adopted CZPT intercontinental merchandise.
- Adopting intercontinental brand converter.
- Adopting Japan Mitsubishi PLC.
- Adopting Japan NSK and IKO bearing.
- Lubricating pump, cooling pump are manufactured by TSWU KWAN from ZheJiang .
Arrangement Checklist
- Standard configuration of DBF and DBP Serial multi-station Chilly Upsetting Former (For every established ).
- 1 device of CZPT material straightening method (Appropriate for Product DBF-134L and beneath designs )
- A single unit of CZPT feeding wheel and maintain down unit .
- A single device of CZPT stand by yourself substance unwinding and straightening system with cylinder compression unit (Suitable for Model DBF-164s and earlier mentioned types)
- A single unit of CZPT feeding mechanism
- One particular unit of CZPT shearing mechanism,
- A single device of gripping mechanism.
- A single established of CZPT clutch of pneumatic brake .
- A single set of punching device device
- 1 established of primary instrument system
- 1 device of CZPT lubrication / cooling technique .
- 1 device of CZPT air compression system .
- One established of CZPT AC motor in addition imported converter .
- One set of fully sealed basic safety hood.
- One particular unit of CZPT conveyor .
- One particular device of CZPT handling body.
- A single established of CZPT exterior gripping system.
- One package of CZPT handbook instruments.
- One particular established of CZPT put on components.
- A single CZPT external electric console .
- One particular CZPT electric operating box.
- A single established of CZPT safety system
A. Detection for air pressure B. Detection for brief feeding and materials ending off C. Detection for above load of principal motor D. Conclude level detection for oil pressure E. Environment for goods volume(The end of counting)
F. Check up for protection device of cover’s door G.. Risk-free swap for unexpected emergency stop H. Overload security for little motor .
22. 1 piece of CZPT magnetic transportable lamp.
23. A single auxiliary compressed air pot (Appropriate for Model DBF-204L and previously mentioned versions ).
- Selection for all serial multi-station Chilly Upsetting Previous (For each established)
- A single established of entirely sealed addresses with sound insulator.
- CZPT station
- K.O size adjustment by a hand wheel
- Stopper length adjustment by a hand wheel
- CZPTtrical feeding length