entire automatic waste plastic PP PE film compactor pelletizer recycling equipment
The ACS series compacting and pelletizing program brings together operate of crushing, compacting, plasticization and pelletizing into 1 line, applied in the plastics recycling and pelletizing approach. ACS method is a dependable and efficiency remedy for plastic film, raffia, filament, luggage, woven luggage and foaming materials re-pelletizing.
Last merchandise made by ACS program are in the type of pellets/ granules, which can be directly place into the generation line for film blowing, pipe extrusion and plastic injection, and so forth.
Specification:
| Design Name | ACS series |
| Recycling Materials | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, Pc, PS, PU, EPS |
| Final Solution Shape | Pellets/ Granules |
| Program Composition | Belt conveyor, Compactor, Single screw extruder, Display screen changer, Slicing/Pelletizing gadget, Drinking water cooling device, Dewatering section, Air conveying device, Silo, CZPTtric control cupboard. |
| Output Assortment | 160kg/h-1200kg/h |
| Feeding Gadget | Belt conveyor (CZPT), Rolls hauling off system (Optional) |
| Compactor Quantity | three hundred Liters-1400 Liters |
| CZPT Diameter | 80mm-180mm (CZPT) |
| CZPT content | 38CrMoAlA nitride metal( SACM-645), bimatellic (optional) |
| L/D | 34/1, 36/one (depending on features of recycles) |
| Barrel’s Heating | Ceramic heaters |
| Barrel’s CZPT | Admirer |
| Vacuum Degassing | Double vented degassing (Common) |
| Pelletizing Variety | Drinking water-ring/die-confront hot pelletizing |
| Voltage Normal | Dependent on project’s spot |
| Optional Gadgets | Metal detector, rolls hauling off system, micro feeder for masterbatch, additives, chiller, and so forth. |
| Shipping and delivery Time | Usually sixty operating days. |
| Warranty | 13 months from the date of B/L. |
| CZPT Provider | Undertaking design and style, suggestion on manufacturing unit development, installation and commissioning. |
Working method of ACS Series compacting and pelletizing technique
one. Feeding: as CZPT design and style, plastic scraps such as movie, filament, raffia are conveyed into the compacting space by the belt conveyor. Roll hauling off device as optional feeding method. With ABB inverter. Feeding pace is entirely automated based on how total the compactor’s area is. Metal detector can be merged with belt conveyor, and can interlock with management system, to alert and end the program, in situation that metallic is found in feeding part.
2. Crushing and compacting: the rotatory blades of compactor will minimize up incoming scraps. Frictional warmth which induced by higher velocity rotatory blades will warmth and make scraps shrink just underneath their agglomerating stage. Optimal designed information framework compacts the content and directs it into extruder screw. Crushing, drying and compacting the substance permits a rapidly and stable feeding from the compactor immediately into the extruder.
three. CZPTization and degassing: A specialised one screw extruder utilized to carefully melt the pre-compacted materials. The plastic scraps will be well melted, plasticized in a 32 to 34D processing segment. With double-zone vacuum degassing technique, volatiles such as low molecular and dampness will be taken out effectively, especially suitable for large printed film and materials with some h2o articles.
4. CZPT filtration: a normal single-plate/ piston double-station screen changer or non-quit double-plate/ piston 4-station can be installed on head of extruder to current substantial filtration overall performance. The demands on the filter technologies rely heavily on the high quality of the enter content as nicely as the prepared use of granules.
five. Pelletizing: die-face drinking water-ring pelletizing method is the CZPT granulating technique in ACS technique. Self-modifying pelletizing head for the greatest granulate good quality and long uptime thanks to consistently proper blades stress. Rotary velocity of rotatory blades is computerized primarily based on soften extruding force. CZPT dewatering vibration sieve combining with horizontal-kind centrifugal dewatering present higher functionality dried pellets.
Major technical parameter:
| Design | Knowledge of compactor | Info of one screw extruder | Output ability(kg/h) | |||
| Performance quantity(Liter) | Motor electricity(Kw) | Diameter of screw(mm) | L/D | Motor electrical power(Kw) | ||
| ACS300/80 | three hundred | 37 | 80 | 36 | 45/55 | one hundred sixty-220 |
| ACS500/100 | 500 | 55 | one hundred | 36 | ninety/a hundred and ten | 300-380 |
| ACS800/120 | 800 | 90 | one hundred twenty | 36 | 132 | 450-480 |
| ACS1000/140 | a thousand | a hundred and ten | one hundred forty | 36 | 160/185 | 500-650 |
| ACS1200/one hundred sixty | 1200 | 132 | one hundred sixty | 34 | 220/250 | 800-one thousand |
| ACS1400/180 | 1400 | 315 | one hundred eighty | 34 | 315 | 1000-1200 |
Rewards of ACS compacting and pelletizing method
1.Combine crushing, compacting and pelletizing steps in 1 system, significantly less-labor expense.
2.Greater performance feeding, suitable to film, filament, raffia, foaming resources.
3.Greater output and decrease strength intake.