CZPT CZPT Design :2GB130 160MM driven single motion,double head air
driven high strain air pushed gasoline booster pump
CZPT air pushed fuel booster pumps are ratio devices that utilize reduced strain compressed
air driving a more substantial diameter piston (location x pressure) which is linearly linked to a smaller
hydraulic piston/plunger. Making use of this ratio principal, a greater hydraulic force can be created.
CZPT Pump design figures reflect the pumps nominal pressure ratio, although the complex data
signifies actual ratios. The outlet stall strain is easy to set by modifying the air push force
through a simple air pressure regulator. By multiplying the pressure ratio by the offered store
air pressure, the nominal gas pressure can be calculated.
Case in point ( Pump Model: GB25 Fuel booster pump)
Air drive piston region ( 160mm Ø)
CZPT plunger location (32mm Ø)
Actual ratio = 25:one
1. AIR Push Part
The air travel section consists of a gentle fat piston total with seals working inside an
aluminum barrel. The diameter of the air piston is 160mm. When compressed air is provided to
the pump the air pushes the air piston down on a compression stroke
(forces as out of the gas finish).
Under the control of pilot pins (poppet valve) induced at every stop of the stroke
2. GAS Pushed Part
The gas section of a CZPT air driven gas booster consisit of 4 main pieces
,the gas barrel ,the piston the check valves and the main high pressure seals .
The gaspiston is directly linked to the air piston and it is housedinside the gas barrel
and its movements up and down creates the gas flow into and out of the booster through
the check valves . The check valves are psring loaded and on the suction stroke .the inlet check valve
opens to the highest permitting gas into the gas barrel and on the compression stroke
the inlet check valve closes the discharge verify valve opens forcing the pumped fuel
into the approach .The main high pressure seals is located on the gas piston and they seal agaist
the gas barrel during operation . and the optimum pressures of the pump ,even so the
CZPT PTFE seals are appropriate for equally the vast bulk of gases encountered .
Other materials of construction can be supplied to meet more aggresive services
.The CZPT serials of booster are not suitable for underground coal mine applications .
CZPT DO CZPT models of air pushed gasoline boosters that are not suitable for underground
coal mine apps .
CZPT Air driven fuel boosters cycle immediately as the outlet stress increass the
resistance also increases and the cycle rate decreases until the pump stops automatically
when the out put pressure forces are equal .This is refered to as the stall condition .
The pump will restart with a slight drop in the outllet pressure or an increase in the air driven pressure
Booster performance can be affected by a number of conditions ,
such as freezing of the exhaust muffler or pilot valves ( Which is caused by moisture in
air lines ),inadequate inlet air line sizes and dirty filers .When operating the boosters
on a contunuous basis ,we recommend you use a maximum cycle rate of 50-60 cycles per minute .
This will both increase service intervals and assist in preventing ice forming at the exhaust .
An air supply dryer will also assist in reducing icing up .
CZPT Gas boosters have a 120mm stroke thus reducing cycle rates at any given flow
and pressure as compared with most other brands . This lower repsective cycle rate res
ults in a reduction in freeze-up condition .
To abtain best overall performance ,do not reduce the indicated port size and consult
CZPT for flow conditions not shown in charts
Product assortment for fuel booster
It is very important to remember that the performance of any air driven device is very dependent
on the air supply conditions .Restrictions in the air supply can be caused by using a too small air compressor or
airlines .The FLOW CHARTS SHOWN in the technical data sheet are based on good conditions .
so please do not “design to the line ” allow for losses and inefficiencies
The up coming concern is wheather you want the booster to stall when an outlet pressure is reached
If so ,a easy airline pressure regulator will suffice ,but bear in mind the stream drops off drastically as the
booster reaches a stall condition .
If you require flow at a particular pressure ,then you need read the flow cahrts carefully and conservatively
If you need the pump to stop at a certain pressure ,prior to stall ,then an air pilor switches needs to be installed .
Key characteristics
one. Realiable ,Simple to Maintain ,compact and robust
2. No heat,flame or spark danger
3. Infinitely variable cycling speed and output
4. Air driven Models do not demand electrical connection ,effortless to use automated controls
5. No limit or adverse impact to contineous stop/begin programs
six.Seals technique designed for long functioning existence,No airline lubricated necessary
seven.Constructed-in coupling method (Most versions) and suited for most gases boosting
Principal technological data
Normal specialized info for air pushed gasoline booster pump
Model | Force ratio | High strain piston rod diameter (mm) | Minimal inlet force PI(Bar) | Maximum Outlet stress PO(Bar) | Outlet strain formulation PO | Inlet port measurement | Outlet porst dimensions | Maximum Flow price L/min= seven Bar |
GB02 | two.5:one | 100 | 16.6 | 2PA | NPT1/2” | NPT1/2” | 522@PI=seven | |
GB04 | four:1 | eighty | 1.2 | 33.two | 4PA | NPT1/2” | NPT1/2” | 354@PI=seven |
GB05T | 5:one | 80 | 1.7 | 41.5 | 4PA+PI | NPT1/2” | NPT1/2” | 572@PI=seven |
GB07 | seven:1 | 63 | three.four | fifty six | 7PA | NPT3/8” | NPT3/8” | 252@PI=seven |
GB08T | eight:1 | sixty three | 3.4 | 64 | 7PA+PI | NPT3/8” | NPT3/8” | 362@PI=7 |
GB10 | ten:1 | fifty | six.five | 80 | 10PA | NPT3/8” | NPT3/8” | 196@PI=7 |
GB15 | fifteen:1 | forty | 8.1 | 120 | 15PA | NPT3/8” | NPT3/8” | 164@PI=10 |
GB25 | 25:one | 32 | 15 | 200 | 25PA | NPT1/4” | NPT1/4” | 114@PI=twenty |
GB30 | 32:one | 28 | eighteen | 256 | 32PA | NPT1/4” | NPT1/4” | 91@PI=20 |
GB40 | 40:one | twenty five | 25 | 320 | 40PA | NPT1/4” | NPT1/4” | 156@pi=40 |
GB60 | sixty:one | 20 | 32 | 480 | 60PA | NPT1/4” | NPT1/4” | 112@PI=40 |
GB100 | 100:one | sixteen | 40 | 800 | 100PA | NPT1/4” | NPT1/4” | 85@pi=forty |
Remark one) Maxium outlet stress are at an air pushed stress of 8 bar or 116 PSI ,for long life utilizing
of this kind of pump ,we suggest that air pushed pressure ought to be not much more than 8 Bar .
Normal application of this sort of air driven gasoline booster pump
Product appliations